Focus on - Sensors & Controls

VIBRATION LIMIT SWITCH

Vibracon LVL-B Series sensors are insensitive to material build-up, external vibration and flow noise, and have no mechanical moving parts for reliable, maintenance-free level sensing of bulk solids materials. Specifically designed to satisfy the unique level sensing needs of the bulk solids industry, the series is a ideal solution for sensing fine or coarse-grained material such as grain, sugar, animal feed, beans, gypsum, sand, plastic granules, chalk, cereals, rice, detergents and cement, among others. They are FM and CSA certified as Dust Ignition Proof (DIP) for Class II and Class III, Divisions 1 and 2, Groups E-G, making them a suitable solution in hazardous area applications.

Pepperl+Fuchs

 

MULTI-COMPONENT SENSOR

The 11000 Series torque/thrust multi-component sensors are designed to simultaneously measure both torsion and thrust loads and are typically used in test systems to characterize elastomeric materials and components. These sensors are also installed in dynamometers and road load simulators. They are used to characterize quality and durability of production components for suspensions, drivetrains, steering controls, brakes and other ride handling components.

Sensor Developments, Inc.

 

CONTROL SWITCH

The MT Series environmentally sealed toggle switch functions as a rotary or rocker switch, It is activated by using a slight rocking motion by an operator's finger or thumb and is recommended for applications requiring a sealed, ergonomic, electrical interface such as radio remote controls, metal detectors and other portable hand-held devices. The MT series is available in two or three positions in momentary and maintained functions. It is offered in a single pole configuration, with an 11/16 threaded bushing and multiple electrical functions. The product is solid standard with a bright chrome finish and a matte black finish is available.

APEM Components, Inc.

 

 

SUBMERSIBLE LEVEL SENSORS

The PT-500 submersible liquid level/ pressure transmitters feature a vented, watertight cable and deliver a high precision 4-20mA solid-state signal while submerged up to 450 ft. A unique removable stainless steel cage connects to the sensor with a simple snap ring. Rugged IP68 protected, the transmitters are individually tested to deliver accuracy of 0.50% of span and are temperature compensated to ensure accuracy and long-term stability under extreme temperature variations.

Automation Products Group, Inc.

 

LOAD/FORCE SENSORS

The iLoad Pro Series digital load/force sensors are available in capacities ranging from 10 lbs to 25,000 lbs to measure compressive and tensile loads at accuracies up to 0.5% of full scale. The sensors offer ease of use with Digital USB or Analog 0-5V DC output without the need for additional signal conditioning. The sensors are designed for use in heavy duty or industrial environments and have a rugged female threaded mounting structure for easy attachment and improved cable strain relief. The Digital USB sensors are designed to plug directly into the USB port of a PC and enable users to measure loads, forces or weights without need for any additional signal conditioning, data acquisition system or special software.

Loadstar Sensors, Inc.

 

SWITCHES

The 25A MicroRelay Switches accept a load of up to 25A at 12V DC and act as a remote switching device. These relays allow for smaller wiring (smaller currents) from switches to remotely turn on or off a heavy current circuit. They are ideal for a variety of industrial vehicle applications, such as lamp control, horns, power windows, fuel pumps, fans, and lift gates. The switches are weather resistant and have contacts made from silver alloy that allow for a longer life. These switches are offered in Form A (SPST) and Form C changeover (SPDT).

Cole Hersee Company

 

MOTION SENSOR

The Milltronics-brand Millpulse 600 Motion Sensor has received CE approval. Built to operate even in the harshest condition, the instrument is a heavy-duty 2-wire motion sensor that provides solid state switch output to PLCs. Non-contacting motion sensors detect changes in motion and speed of conveying, reciprocating, and rotating machinery. Typical applications include tail pulley shafts, driven pulleys, motor shaft sensing, and screw conveyor flights. The Millpulse 600 sensor offers under-speed, over-speed, differential speed, and speed indication functions by a PLC. With an all-aluminum body, it operates from ­40 to 60°C. It operates with a probe/target separation of up to 100mm gap between the Millpulse 600 sensor and target.

Siemens Energy & Automation, Inc.

 

LEVEL TRANSMITTER

The SureShot 140XP Explosion-Proof, Smart Laser Level Transmitter is designed for precise level, distance, and position measurement of dry bulk solids, opaque liquids, and slurries in challenging environments. High performance optics include a measurement laser and an aiming laser to assist with alignment. The device is capable of measuring over extended distances up to 75m with narrow beam. No beam divergence means no false echoes so accurate targeting is easy, even in silos or vessels that have complex internal structures or mixing equipment.

K-TEK

 

CONTACTLESS POSITION SENSING TECHNOLOGY FOR VARIETY OF AUTOMOTIVE APPLICATIONS

Providing design engineers with a device suitable for a multitude of automotive sensing applications, TT electronics OPTEK Technology has been selected by a major North American OEM to supply chassis sensors using the company's patented Autopad™ technology. Autopad is a non-contact precision inductive sensing technology capable of providing absolute position sensing as well as relative displacement feedback.

According to Dale Teeters, automotive business unit director for OPTEK Technology, Autopad is a cost-effective versatile technology that can be used for a wide range of automotive and vehicle position sensing applications, including chassis sensors. "For chassis sensors, Autopad provides a linear ratiometric output signal relative to rotary or displacement ," said Teeters. "This provides the necessary feedback for load leveling and active suspension systems."

The program, one of the current wins for OTEK's Autopad™ technology, is anticipated to generate more than $14 million in sales, Teeter explained. Shipments are expected to begin in 2009 for the 2010 model year.

In addition to chassis height sensors, the Autopad™ technology is ideal for headlamp leveling, ride height and suspension control, power lift gate sensors, pedal and steering sensors, engine and emissions control, PRNDL (gearshift) shifters, transmission sensors, and vehicle user interfaces.

Autopad exhibits a linear sensing range of 20-220mm, with angle sensing at 360°, 2x180°, 3x120°, and 4x90°. Accuracy is better than 1% and typical linearity is +/-1%. Measurement speed for the device is less than 1 ms, with a current consumption of less than 10mA. Operating temperature range is ­40°C to +150°C. Autopad technology features analog, ratiometric, PWM and digital outputs.

OPTEK

 

PRESSURE SENSOR

This wet/wet differential pressure sensor is ideal for monitoring the cleanliness of filters in either liquid or gas applications. When installed within a water filtration system, the Model 5000 can detect the difference between the upstream pressure, that drives the water through the filter, and the downstream pressure, that leads the filtered water through the system, to notify the system when the filter is clogged. With a 24VDC supply powering the sensor and a selected 4-20mA output signal, the sensor can be calibrated with a 100 PSI line pressure and a 20 PSI differential pressure.

American Sensor Technologies

 

PARTICULATE SENSOR

The PMS Particulate Sensor is reliable in operation and requires minimal maintenance. This particulate sensor employs a field-proven combination of passive-induction and protected-probe technologies. As particles flow near and around the probe, minute currents are dynamically induced into the probe by flowing particulate. A DSP processes the signal into an absolute output that is reasonably linear to mass. Protective-layers over the probe work in combination with induction-sensing to ensure reliable operation with all types of particulate including moist powders and highly conductive dusts. Maintenance is minimal and there is no need for an air purge. For durability, the sensors are passive and free of electronics.

Dwyer Instruments, Inc.

 

INSTRUMENT & CONTROL SWITCHES

Configurable to meet the needs of a variety of specific utility applications, Electroswitch detent switches are available in two basic models: Series 24 and Series 31. Both feature double-wiping, silver-plated contact for long life and terminal screws for easy installation. Instrument Switch configurations have an option for "make-before-break" (shorting) contacts, a positive positioning detent mechanism, and a common input tap switch arrangement that allows sequential connection to several lines using the same switching deck. Control Switch configurations feature spring return to normal (vertical) position.

Electroswitch

 

COLOUR SENSOR

The ColorMax™ 1000 Super Range colour sensor features a 150-mm operating range and a 25mm illuminated spot. The long ranging sensing capability allows the sensor to be mounted away from moving machinery parts, protecting it from potential mechanical damage. The large illuminated spot generates a large data sample that provides more information about the colour the sensor is analyzing. Primary applications for the sensor include carpet, paper and plastic sheet manufacturing processes and converting.

EMX Industries Inc.

 

INDUSTRIAL SWITCHES

The EAO Series 84 Industrial Switch range has been extended to include a compact, illuminated Emergency-stop Switch which has a 'foolproof' mono-block design and bright LED illumination, visible even from the side. It has a 33.5mm mounting size and low behind-panel depth. The full range features a choice of LED- or filament lamp-illuminated pushbuttons and indicators. Switching elements can be supplied with an integrated LED in red, yellow, orange, green, blue or white. The illuminated version is available in aluminum as well as plastic.

EAO

 

MINIATURE SLIDE SWITCHES

C&K has developed a series of low-profile miniature slide switches. Designated the JS Slide Series, the switches are ideal for applications with limited PC board space and height restrictions, including mobile telecommunications, computers and remote control equipment. One- or two-pole miniature switches feature only 2mm high actuators, making them very easy to operate. Available in single-, double- and triple-throw circuits, the switches are offered in surface mount and through-hole configurations. The slide switches are lead free and process compatible.

C&K Components

 

COLOUR SENSOR

Focusing the power of 24 ultra-bright LEDs for colour detection on textured and other difficult materials, the CS24D Colour Sensor can be taught to recognize up to 15 colours and includes easy-to-use Windows-based ColorSense software for configuration and optimization. Targeted for on-line applications, the CS24D distinguishes among up to 15 different colours and communicates the results via four discrete outputs. It quickly and accurately determines the best colour match, regardless of surrounding colours, most ambient light variations, and whether it is the beginning, middle or end of the worker's shift.

Delta Computer Systems, Inc.

 

FIBER-OPTIC E-STOP BUTTON

The PICO-GUARD™ fiber optic emergency stop button works in conjunction with the PICO-GUARD Controller and other optical elements in personnel safety and equipment protection applications. The E-Stop Button directly connects to PICO-GUARD controllers, allowing for the easy integration of the E-Stop and other safety devices into one convenient safety circuit. With an impact-resistant enclosure, the E-Stop Button is rated IP65 and complies with ANSI NFPA 79 and IEC 60204-1 emergency stop requirements.

Banner Engineering Corp.

 

TILT SENSOR

The single axis, linear output, electrolytic tilt sensor measures a 10 degree range at high accuracy with product resolution less than 1.0 arc second and null repeatability less than 2.0 arc seconds. The sensor's hermetic glass to metal construction and platinum electrodes provide a long operating life and stable operating characteristics. Typical applications include geophysical monitoring, laser construction instruments and transits, aircraft airomics, machine tool leveling, medical positioning and monitoring.

The Fredericks Company

 

FLOWSWITCHES

These adjustable and fixed set-point flowswitches are designed for applications involving high line pressures ranging from 1,000 to 5,000 psig. The adjustable liquid and air/gas flowswitches are available with optional dials and can be installed vertically or horizontally. The fixed set-point flow switches are small in size so they can be mounted in-line where space is limited. Both model families incorporate adjustable, hermetically sealed, reed switches to control processes or initiate high/low alarms or indicators and are supplied with or without enclosures, depending on the model. They are designed for pressures to 5,000 psig.

Orange Research

 

Canadian Industrial Equipment News December 2007

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