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MACHINING FACILITY
Such was the case at the machining facility of a major aerospace company, where managers were seeking an easy, convenient and economical solution to a somewhat dangerous situation. Throughout the area, many oil and solvent-based liquids, in the form of machining coolants and lubricants were present. Additionally, oil-soaked rags, containers and other such waste products needed to be separated for environmental concerns and proper disposal, and safely stored to prevent accidental combustion from sparks or to minimize spills. To remedy the situation they settled upon high visibility red five gallon pails, each featuring a bright yellow warning and directions label, specifically designed for holding oily wastes and byproducts. Each pail has a foot operated mechanism to open the lid for hands free actuation, and a self-closing action that shuts the lid when the pedal is released. Then an additional problem -- how to stow the pails, provide mobility and how to promote and encourage their usage. A standard flat bed cart would make using the foot levers difficult, and unsafe to move pails without tipping. Fabricated steel racks would be expensive, heavy to move, and more structure than the application required. And potentially dangerous through electrical conductivity. The solution...the Creform® System. With this system, a series of plastic-coated steel pipe, mechanical joints and hardware accessories, the oil pail cart, now in use at the aerospace firm, was custom designed and built to meet ergonomic requirements while securely holding three containers and preventing them from overtipping. The structures elevate the pails approximately 24" above the floor that is a convenient height while providing a formal appearance to the waste station. The carts also incorporate a pedal actuation extension that allows the foot-operated opening of the pails with ample clearance for the automatic closing process to function correctly. A spring added to assist the closing feature ensures the lid snaps shut and the barrier is in place, limiting oxygen and ignition access. The structure construction includes casters with a locking function to make the carts mobile for positioning, yet stable when in stationary use. Because the cans are holding combustible waste products, it was important to control sparks created by static charges. The Creform structure is assembled using ESD-rated components -- including black conductive plastic coated pipe nickel plated metal joints and ESD casters. Each pail is grounded to the structure to help dissipate any charge. Further, the carts are designed with elevated structural beams that can be used for signage announcing the waste station, or for promoting safety reminders, lean programs, and quality achievements. Creform Corporation
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VISION SYSTEM
The In-Sight Micro vision system measures just 30mm x 30mm x 60mm and features intuitive EasyBuilder™ configuration software and smart VisionView™ operator interface display. It is a full vision system the size of a remote-head camera, suitable for mounting in very tight spaces on robots, production lines and machinery. In addition to small size, the In-Sight Micro provides flexible mounting capability with a unique non-linear calibration tool that enables mounting at angles of 45-degrees for hard-to-reach applications. Cognex Corporation
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MULTI-PURPOSE
MATTING
Vynagrip multi-purpose matting is suitable for any manufacturing or industrial environment including inclines. Its wide open grid is ideal for debris collection in dry spaces or rapid drainage in wet spaces, indoors or out. Vynagrip is chemical, oil and acid resistant for all-around heavy duty uses. It is available in standard red, blue and black but can be manufactured in other colours by request. It easily contours to uneven floors and cuts to fit odd-shaped surfaces. Plastex
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SPILL KITS
Oil Eater has introduced all-in-one, professional grade emergency spill kits designed to clean up hazardous spills in factories. Each kit contains a supply of absorbent pads, pillows. Universal snakes, booms, protective gloves, oil-resistant high temperature disposal bags, an emergency response instruction guide and a 5-gallon pail of Oil Eater cleaner/degreaser. Kafko International
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FLOOR PROTECTION
KIT
The Madico Ultimate Floor Protection Kit combines three premium floor care products in one package. The kit protects floors from everyday wear, provides anti-vibration and soundproofing and helps easily move products. Designed for use on virtually all floor surfaces, the kit includes four Anti-Skid pads, four Feltac pads, and four Slidex pads. Hickory Hardware
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VOLTAGE QUALITY RECORDER
The Fluke VR1710 Voltage Quality Recorder is designed as an easy-to-use solution for detecting and recording power quality problems. This single-phase plug-in voltage quality reco 2008-547 rder can help maintenance and facilities personnel maintain the power quality essential to business operations. The VR1710 can help users pinpoint the root causes of voltage problems by recording data specified by user-selected average period on voltage trends, dropouts and power quality parameters, including RMS average, transients, flicker and harmonics up to the 32nd. It features continuous recording of all values, making testing more efficient by enabling users to gather data on both voltage and events with a single instrument. Fluke Electronics Canada
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LINEAR BUSHINGS
Offered in assorted styles, with straight or mini-flanged versions available, these self-lubricating bushings are a low-maintenance solution for various applications in industry. The performance of these bushings centers on its MX lubrication unit. An integral fiber pad delivers the lubricant to the shaft surface through a capillary action, thus maintaining a constant lubricating film between ball bearing and shaft. As a result, the maintenance interval on these linear bearings is extended considerably, a time-saver for applications involving numerous mountings of difficult access. Reductions in assembly time are also realized, as these bushings are pre-loaded with a lithium soap-based grease, in addition to the MX lubrication unit. MISUMI
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INSPECTION INSTRUMENT
The Ultraprobe 3,000 ultrasonic detection system is a versatile inspection instrument for cutting energy waste and improving uptime. The 3000 has also been labeled a "green" instrument for its ability to accurately detect energy waste, helping to reduce a plant's carbon footprint by locating compressed air and steam trap leaks as well as faulty steam traps. The digital instrument, which is fully equipped with a wide, dynamic sensitivity range and "spin and click" sensitivity dial, has a 16 segment bar graphic display panel that showcases sensitivity level, storage location, storage location number, and battery level. It also offers 400 memory locations to 2008-542 hold all of the operator's text data UE Systems
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INFRARED CAMERA
HotShot HD is a 640x480 resolution infrared camera with over 300,000 pixels. It also features an innovative dual laser target highlighter LaZir-XO that overcomes the pointing errors found in single spot based IR cameras. Its advanced infrared and visible image fusion feature creates images that are easier to analyze. With a powerful touch screen interface, camera control is much more intuitive and responsive than multi-button control. HotShot HD can be configured 2008-543 with advanced infrared inspection program management software that enables users to integrate their thermography program with CMMS and EAM systems. SDT North America
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ENGINE DEGREASER
Sprayon Engine Degreaser removes dirt, grease and varnish from mechanical engines, machinery and tools. It penetrates to the metal, yet won't damage wiring, insulation, distributor caps or painted surfaces. The product is biodegradable and water-soluble, non-corrosive and non-staining. Krylon Products Group
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ROLL ALIGNMENT KIT
The Roll Alignment Kit facilitates the alignment of rollers, shafts, and web-handling systems. Typical applications include paper and textile mills, converting lines, printing presses, plastic bag lines, coating lines, and other roller and web-related applications. The kit makes quick and precise measurements over large machines with many rollers. The laser is placed on a swiveling base and a plane of laser light is directed across the top of the rollers. The digital receiver and display provide readings of the roller position relative to the place of laser light and allow the operator to determine the roller orientation to within .001 inch. The digital information on the position of the laser beam is easily used for calculating surface flatness, runout straightness, parallelism and many other geometric alignment parameters. Pinpoint Laser Systems
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| RETRACTABLE
TANK WASHER
The Retractable Tank Washer (RTW) eliminates time-consuming, dangerous manual cleaning, reduces consumption of chemicals and water and cleans tanks thoroughly and consistently. It also eliminates the need for workers to manually insert and remove the tank washer from the tank/reactor. A pneumatic mechanism lowers and raises the tank washer at the beginning and end of cleaning cycles. The RTW is controlled by an easy-to-use control panel that allows users to set multiple stopping points between full insertion and retraction. This allows the nozzles to be positioned in locations where more cleaning impact is required or to clean around internal tank obstructions. The control box can be located away from the tank for safety and convenience. Spraying Systems Co.
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| STORAGE
CABINETS
A heavy-duty storage cabinet for secure outdoor jobsite use is designed to hold tools and a wide variety of supplies at maintenance sites. The new cabinet is fabricated of 16 gauge steel and is all-welded. Measuring 60 inches wide by 24 inches deep by 60 inches high, weather-resistant corners and a sloped drip shield protect contents against rain when the doors are open. Three full width shelves are fixed, welded firmly in place. Double doors have hasps for a protected padlock, which is not furnished. Skid plates allow forklift access and handles for lifting are provided on both sides of the cabinet should a forklift be unavailable. Durham Manufacturing Company
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| ULTRASONIC
CLEANERS
The high-capacity Elma Ultrasonic Cleaning Equipment for heavy-duty manufacturing and industrial applications is available with adjustable power and variable frequency. The Transsonic TI-H and new Elmasonic S Ultrasonic Cleaners are available in volumes up to 180 liters to handle scientific and pharmaceutical production equipment, aerospace and automotive parts. Major pharmaceutical companies employ large TI-H ultrasonic baths to clean stainless steel, Delrin® and Teflon® plastic parts from tablet and capsule manufacturing equipment between batches. In addition for cleaning validation, Elma ultrasonic units are used by drug companies for solvent degassing and sample preparation. Typical automotive uses include labour-free cleaning of carburetors, fuel injectors, and pistons. Tovatech LLC
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| VACUUM SYSTEM
The PulseBac™ 1500 Extreme Series features the patented Pulse-Bac non-clogging filtration system which allows the 1500 Extreme Series to take on the most demanding manufacturing dust suppression applications including concrete, wood, drywall, fiberglass, stone and nearly all fine powders or dry debris. The electronically controlled filtration system provides clog-free operation using only vacuum to keep its filters continually clear of dust and debris. Its exclusive air dam creates a cyclone effect inside the collection tank. This feature prevents dust and debris from continually recycling through the filters and directs all of the collected material to the bottom of the tank. AMETEK
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| THREADLOCKERS
FasLock anaerobic thread lockers and CureLock anaerobic retaining compounds provide a broad range of coverage in any manufacturing or industrial setting. Often used in applications where vibrational loosening is an issue. FasLock™ LTI, MTL, HTL and PTL anaerobic thread lockers can be used to set screws, refrigeration fittings, mounting bolts, equipment studs, lug nuts, valve seats and others. CureLock™ quick-dry retaining compounds lock pulleys, rotors, fans, bushings, sleeves, gears, pins and other non-washer or insert applications. CureLock, available in four viscosities, cures in eight hours and fixes in 15 minutes, providing a fast, effective seal and permanent bond. Federal Process Corporation
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| MARKING
PAINT
Rust-Oleum introduces Industrial Choice® High Output Inverted Marking Paint which produces bold, easy-to-see markings on a variety of surfaces. Featuring a specially designed high delivery valve, the marking paint also offers best resistance against early fading and chalking. Providing bold and wire lines (2"-3"), the product is ideal for a range of applications. The solvent-based paint can be applied in temperatures as low as 4°C, as well as penetrate and adhere to hot surfaces. High Output features a convenient and ergonomically designed spray-through cap and is guaranteed not to clog. A variety of colours is available including fluorescent orange, fluorescent pink, white, safety red and caution blue. Rust-Oleum Corporation
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OIL CLEANING SOLUTION
The Kleentek electrostatic oil cleaning system is designed for use in hazardous locations such as refinery, natural gas, chemical and petrochemical, or any environment where explosive materials may be present. These models feature a purge system where inert gas is used to pressurize the enclosure, effectively preventing explosive gases, vapours or dusts from entering their equipment. This option allows customers with oil conditioning and varnish removal needs in hazardous locations to utilize Kleentek technology to reduce the need for repeated oil changes and system downtime. United Air Specialist
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INHIBITANT PROTECTOR
Corrosion Stop water resistant spray corrosion inhibitor/protectant penetrates, resists water, displaces moisture, prevents further corrosion, creates a protective barrier. Corrosion Stop also fights corrosion, salt water and atmospheric salt and chemicals. Specially designed for use in the industrial, automotive and marine parts and equipment industries, it is used on anything that rusts or is exposed to a corrosive environment. The B'laster Corporation
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WALK-BEHIND SWEEPER
The S10 Battery-Powered Industrial Walk-Behind Sweeper is a small, maneuverable yet durable sweeper that stands up to even the harshest of environments. The S10 includes a number of innovations, such as: a 34-inch cleaning path and direct throw technology to remove heavy dust, sand, and light debris; battery-powered, quiet, fume-free operation to improve indoor air quality and allow for anytime cleaning; a dust filtration system that filters dust to three microns and an automatic timed filter shaker that keeps the filter clean to improve indoor air quality. Its construction includes an automatic filter shaker, a wrap-around bumper with rounded corners, sealed bearings, and an all-steel frame, hopper and bumper. Tennant Company
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Canadian Industrial Equipment News May 2008 |
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